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Fully automatic motor rotor manufacturing line armature making machine

Fully automatic motor rotor manufacturing line armature making machine

    • Fully automatic motor rotor manufacturing line armature making machine
    • Fully automatic motor rotor manufacturing line armature making machine
    • Fully automatic motor rotor manufacturing line armature making machine
    • Fully automatic motor rotor manufacturing line armature making machine
    • Fully automatic motor rotor manufacturing line armature making machine
  • Fully automatic motor rotor manufacturing line armature making machine

    Product Details:

    Place of Origin: China
    Brand Name: NIDE
    Certification: CCC
    Model Number: ND-ZZX-6

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 set
    Price: USD(0~150000) per set
    Packaging Details: Wooden case suitable for sea transportation
    Delivery Time: 120days
    Payment Terms: L/C, T/T
    Supply Ability: 12line
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    Detailed Product Description
    Name: Armature Manufacturing Production Line Used For: Motor Armature Rotor Production
    Color: RAL9010 Or As Per Customer Requirement Type: Fully Automatic

    Automatic motor armature manufacturing production line rotor making line

     

    I. The motor armature manufacturing production line introduction:

    The automatic electric motor rotor making production line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention.

    This automatic rotor produciton assembly line is used for the manufacturing production of motor armatures (commutators can be hook or groove).

    The motor rotor production making assembly line consists of the main operating table (including the upper and lower feed ports), the rotor shaft pressing machine, the rotor commutator pressing machine , the automatic rotor insulation paper insertion, the double flyers armatur rotor coil winding machine, and the fully automatic rotor commutator spot welder, the automatic rotor slot wedge insertion machine, the armature rotor commutator turning machine, the armature rotor deburring machine, the fully automatic rotor integrated testing machine.

    The workpiece is placed in the production line from the console.

    The Whole rotor manufacturing line will complete the corresponding process according to the relevant process.

    It will be recycled back to the lowering port to remove the completed workpiece.

    Each process equipment has functions such as separate setting, display, operation, sound and light alarm.

     

    II. Performance and characteristics

    1. This automatic rotor making production line includes armature shaft presser, armature rotor commutator press, rotor insulation paper automatic inserter, double fly fork armature rotor winder, fully automatic rotor commutator spot welder, automatic armature rotor slot wedge inserter , rotor commutator finishing turning machine, rotor commutator deburring machine, and fully automatic armature rotor testing machine.

    2. The complete armature manufacturing line equipment can be automatically connected or operated independently.

    3. Advanced and sophisticated host manufacturing technology combined with a powerful belt conveyor system for a variety of different planar configurations.

    4. It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, reduce labor intensity and effectively improve production and quality.

    5. High-strength all-aluminum frame structure, simple and elegant appearance.

    6. The main operation console can perform centralized display monitoring and inquiry on the entire production system, and can read and write the process status of the product by manual input instructions, which can change the process of processing the product, and the operation is more humanized.

    7. Compared with the pneumatic conveying line, the transmission efficiency is higher, the noise is smaller, and the workpiece is not damaged during transportation; the belt conveying structure combined with the intelligent identification system realizes flexibility from hardware and software, and makes the wiring more flexible and diverse.

    8. The whole rotor making production line adopts automatic identification control system. Each process can automatically read, write and identify the machining status of the workpiece, so that the line body can better adapt to complex and diverse production process requirements.

    9. Customers can configure different models into a highly efficient and practical automatic production line according to the actual conditions such as product type, technical indicators and production requirements.

     

    III. The motor armature making Machine parameters

    a. Auto armature rotor commutator pressing machine parameters

    Product name Motor armature commutator pressing machine
    Armature O.D: 20-60mm
    Shaft O.D: 3-15mm
    Shaft length: 32-250mm
    Armature slot number: 8-24 slots
    Commutator O.D: 8-40mm
    Speed amplitude modulation: 0-670Hz
    Air source: 6-6Kg/cm2
    Total power: 1.0KW
    Power source: AC220V,50/60Hz
    Weight: About 400Kg
    Dimension: 910*880*1300mm

     

    b. Double flyer winder armature coil winding machine parameters

    Product name Armature rotor coil winding machine
    Wire diameter: ¢0.25~¢1mm
    Armature O.D: ¢20~¢60 mm
    Armature stack length: 10~60 mm
    Slot type: straight slot(No more than 36 slots)
    Armature slots number: Odd, even slot
    Counting Range: 0~99999
    Commutator diameter: ¢18~¢40 mm
    Fly fork speed: 0~3000 rpm
    Indexing speed: 0~3000 rpm
    Action process: Single action, automatic
    Air pressure : 4~6 Kg/cm2 ,0.5-0.7MPa
    Machine power: 4KW
    Temperature: -10~40℃
    Humidity: 40~90%
    Power supply: 3phase 380V±10% 50/60 Hz
    Total weight: about 1,180 Kg
    Dimension: 2000(length)×1300(width)×1800(height) mm3
    Production efficiency: 800-900set/class(calculated based on 12slots 24hooks, 20turns)

     

    c. Fully auto motor armature commutator spot welding machine parameters

    Product name Armture commutator hotstaking machine
    Loading method: (choose any one from the following three methods)

    1.Manually loading/unloading

    2.Manually push guide rail to load/unload

    3.Cylinder loading/unloading

    Indexing method: servo indexing
    Commutator type: hook or riser
    Wire diameter: φ0.2mm-φ1.0mm
    Armature diameter: φ20mm-φ60mm
    Armature Stack length: 10mm-60mm
    Shaft length: 50mm-250mm
    Commutator diameter: φ10mm-φ40mm
    Shaft diameter: φ3mm-φ17mm
    Commutator hook/riser number: ≥3
    Zero finding method: manually place armature, cylinder drive one block for positioning
    Pressure control method: spring + cylinder + pressure detection
    Welding head cooling method: water cooling
    Parameter setting: set on the touch screen and power source , Parameter also can be set
    Power source control method: close loop feedback, high accuracy , inversion
    Compressed air pressure: 4kg/cm2-6kg/cm2
    Welding source power: three phase AC380V±10% 50HZ 40KW
    Water cooler power: three phase AC380V±10% 50HZ
    Machine weight: 800kg(for reference)
    Dimension: 785(L)x 910(W)x 2100(H)mm 3 (for reference)

     

    d. armature rotor commutator turning machine parameters

      Name Parameter Remark
    1 Armature OD Ф20~Ф60 mm Can process up to Ф82 mm(Minor changes are needed)
    2 Armature stack length 10~100 mm  
    3 Shaft length 50~250 mm  
    4 Length of shaft at commutator end 6~80 mm  
    5 Shaft diameter at commutator end Ф3~Ф12 mm  
    6 Commutator diameter Ф12~Ф42 mm  
    8 Commutator roundness ≤0.003mm

    The commutation material is Ag Cu,

    Surface hardness of shaft≥HRC45

    Shaft Roundness at the bearing position≤1.5u

    Armature balance control

    9 Commutator bar-bar roundness ≤0.002mm
    10 surface roughness Ra 0.4 ~ Ra 1.0 as requirement
    11 Maximum cutting amount Max 0.12mm for the first cutting Direction at commutator diameter
    12 Armature speed regulation range Max 3000rpm Touch screen setting
    13 Z direction Feeding speed Stepless adjustable Touch screen setting
    14 Z direction cutting return speed non-adjustable Internal programming
    15 Z direction cutting length 4 different turning lengths can be set Touch screen setting:Max 30mm
    16 Z direction stroke Max 40mm  
    17 X direction cutter feeding speed Stepless adjustable Touch screen setting
    18 X direction cutting return speed non-ajustable Internal programming
    19 X direction feeding accuracy Min 0.002mm Touch screen setting
    20 Cutter compensation volume Min 0.002mm Manual touch screen setting
    21 Rotor rotation during turning positive Observe the rotor rotation along the axis of commutator:CW
    22 Air pressure Pressure 4~6kg/cm2  
    23 V-block material Artificial PCD diamonds  
    24 Turning tool material Artificial PCD diamonds  
    25 Turning tool type Wide blade 12 degrees right/ left deviation
    26 Machine power 6KW

    Industrial vacuum cleaner power:2.2KW

    Deburring machine power:0.2KW

    27 Power AC380V 50/60Hz

    Industrial vacuum cleaner:AC380V 50/60Hz

    Deburring machine:AC220 50/60Hz

    28 Machine weight About 1100Kg Does not include vacuum cleaner and deburring machine weight
    29 Workpiece operation height 950mm±50 The rotor center is high from the ground center
    30 Production efficiency 2200-2500pcs/shift 10-12 sec/pc
    31 Dimension 1100mm(length) x 900mm(width)x 1600mm(height)3

     

    IV.The main equipment picture display

    1.The double flyer armature rotor coil winding machine

    double flyer armature coil winding machine

    2. The armature commutator turing machine

    electric motor armature rotor turning machine

    3. The armature rotor testing machine

    armature tester equipment rotor testing machine

    V.The main equipment parameters

    We can customize the motor manufacturing machine according to customer needs, please contact us if you need it.

    Contact Details
    NINGBO NIDE MECHANICAL EQUIPMENT CO.,LTD

    Contact Person: Ms. Annie

    Send your inquiry directly to us (0 / 3000)